Robotic Palletizer – Robotic Palletizing System For 2024

| Updated on March 29, 2024

In this blog, We will be looking at robotic palletizers, The Benefits and Applications of Robotic Palletizers, their types, and how it works in manufacturing plants.

About Robot Palletizers

A robotic palletizer employs a robotic arm to pick, orient, and place individual products and arrange them into a single load stack. They are the next generation of palletizers and will supersede conventional palletizers. Some of the advantages associated with a Robotic Palletizer are as follows:

  • lower capital cost, 
  • versatility and multitasking capabilities make them the best among others. 
  • lack of speed, 
  • product dimension tolerance, 
  • and robustness 

It confines them from replacing conventional palletizers for sure.

The Benefits and Applications of Robotic Palletizers

Palletizing is a must-have part of any manufacturing process dealing with large batches of goods. It represents stacking ready-made products onto pallets, packaging, and even stamping them. At first, it was a manual process that people had to do with their hands. However, as technologies have leaped forward, different palletizing solutions have appeared in the market. Implementing robotics in this sphere has brought many benefits that significantly ease this process Implementing robotics in manufacturing industry has brought many benefits that significantly ease this process.

  • Immediate ROI and Profitability Boost

When implementing palletizing robots, this is the first thing that comes to one’s mind. This is true, as robotics speeds up workflows and reduces production costs. Despite having an initial high price, it pays off quickly. After a month of using a machine, you will already notice a solid profitability boost.

  • Increased Speed and Precision

The first thing to notice once a palletizing machine is installed is that it operates at double the speed compared to a human. It also stacks products with higher precision and can be programmed to any box dimensions. A robot works without lunch breaks and holidays, meaning you can exploit it 24/7.

  • Safe Working Environment

Applying an automated palletizer brings not only boosted manufacturing workflow speed but also creates a safer working environment for people at a factory. Manual workers involved in palletizing often suffer from the following health problems: 

  • Cuts
  • Scrapes
  • Bruises
  • Backaches

Robots can lift weights to several tons without breaking down or getting cut.

  • Easy to Reprogram

Modern palletizing systems are flexible and can be easily reprogrammed for new work or instructions. At RIOS Company, we offer high-end AI-powered robots that adapt to your factory changes and novelties. As a result, you won’t need a costly team of specialists to reprogram our robots. They’re also easy to install, requiring only a few hours before they get to work.

How Does It Work?

Robotic palletizers serve the purpose of Stacking boxes or bags on a pallet so they can be transported. Before going deep down, you must know how many products will be handled. What’s the production rate you need to achieve? Learning this information will help you decide whether to go with robotic palletizers or not. 

Before talking about robotic palletizers, let us understand the critical elements of using them: 

  • Robots are capable of performing the tasks assigned by a programmable logic controller. 
  • The gripper helps to customize to handle specific products.
  • It can take one or more units simultaneously and forms multiple layers after picking the products off a conveyor.
  • It can also be reformed using a vision system, allowing them to scan the bags or boxes to know what is inside them.

The palletizing system automatically handles the products or goods moving through the conveyor system in a defined way. The palletizing robots lift the bags, cases, or cartons from the production line and place them on the pallets for storage or dispatch.

Types of Robotic Palletizers

Robotic palletizers make the process much faster and eliminate human errors by leaving most of the work to automated machines. Whether the layer patterns are complicated or uncomplicated, Robotic Palletisers provide flexibility, quickness, and accuracy. Three robotic palletizers are as follows:

Six-Axis Industrial Robots: These efficient and effective robots help to accumulate different tasks. Moreover, they have a suitable end effector suited for repeatable tasks that are palletizing.

Collaborative Robots are manufacturing robots that can work safely with humans. The safety feature around them has made them the ideal option to go for systems that are not fully automated. They are not as fast as fully automated robots but are faster and more efficient than humans. 
Dedicated Palletizing Robots: These robots are designed for one function, palletizing. They come with five axes, which allows them to handle heavier loads that can be as high as 800kg, which humans cannot hold on their own.

Muskan Saini

Social Media and Tech Expert

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